Engineered Components

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Engineered Components
Lear's highly engineered plastic components portfolio includes channels, brackets, covers, clips, retainers and splices in different variants for every need. The creative tool design allows us to mold complex products for many applications and special needs to meet customer requirements.
Channels / Brackets / Covers
  • Highly engineered plastic 
  • Recycled materials: 100% color match and class “A” surface capabilities
  • Different materials:  (PBT, Nylons, Acetal, PVC, Polyester, PP, PC, ABS, TPE)
  • EV battery pack housings to support EV needs
  • Insert molded components
  • Big molding: Up to 1000 mm length
  • Creative tool design to mold complex product assemblies
  • Versatile manufacturing capabilities bring endless design possibilities for engineers
Clips / Retainers
  • Highly engineered plastic components
  • Different materials: (PBT, Nylons, Acetal, PVC, Polyester, PP, PC, ABS, TPE)
  • Creative tool design to mold complex product assemblies
  • Versatile manufacturing capabilities bring endless design possibilities for engineers
  • Use of electro-hydraulic presses

Engineered plastic components - Clips_Retainers .jpg

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High Current Product Family
TERMINALS

High Current Product Family

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MAK 1.2 Series
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MAK 1.2 Series

USCAR & AK interfaces connection. High-Performance well-known industry standard connection series. Ready for online and sensor applications.  Proven design on high vibration profile, reliable for engine compartment applications. Cavities are compatible with existing locking lance market systems.     

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Lear MAK/MAS Series Terminals
TERMINALS

Lear MAK/MAS Series Terminals

The MAK and MAS series terminals with different configuration possibilities. MAK / MAS terminals are available from 0.5 mm terminal size up to 12 mm. Available for crimping and welding for wires or flat foil cable connection. By offering different cable ranges and different surface plating, this product series can be used for many sealed or unsealed applications.

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Battery Interface System
CONNECTORS

Battery Interface System

Fully configurable solution for a common electric vehicle battery interface. A single assembly that combines all connections to flow power in and out of the high voltage battery, designed for automated pack assembly. Shielded or unshielded version.

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48V Sealed Eyelet Connector
CONNECTORS

48V Sealed Eyelet Connector

Lear’s Sealed Eyelet ready for 48V connections e.g. OBC, HV Inverter and 48V Motor / Generator units. Ruggedized system for large cable applications. Ideal solution for 12 to 48V requiring sealed ring connections.

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Eyelets / Ring Terminals
EYELETS

Eyelets / Ring Terminals

Grounding Expert. Lear’s Eyelet product portfolio includes a wide spectrum of standard and customized ring terminal solutions. Various eyelet types and tailored configuration possibilities enable finding the best solution for a broad range of standard automotive 12V/24V applications as well as for 48V and electric vehicles.

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1Way, 2W and 3W Pass Through High Voltage Solutions
CONNECTORS

1Way, 2W and 3W Pass Through High Voltage Solutions

Car manufacturers are offering more and more advanced vehicles, however they expect from their own suppliers simplicity and highly reliable solutions.

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Busbars- BDU internal connection
CONNECTORS

Busbars- BDU internal connection

High-quality engineering stamping components from Lear Connection Systems. Applied within BDU (Battery Disconnected Unit) pack, a component of the Cell Pack connection system for EV. Provides a high-electrical performance with extended high mechanical advantage.

Published